DesignedIn Progress

RF Telemetry System

Dual-band LR2021 flight telemetry system for 915 MHz / 2.4 GHz with switched diversity, RF-health telemetry, and hardware fault protection

Design Responsible Engineer

RF / TelemetryAvionicsEmbedded SystemsTest / HITL

Project notes

Schematics, layout, bring-up, bugs, and the decisions behind the hardware.

Design Notes

The reasoning, bring-up, bugs, and test results behind the board.

Project overview

What I worked on

915 MHz / 2.4 GHz

RF Bands

~+30.5 dBm

TX Design Target

12 channels

Power Monitors

SAFE → ACTIVE

Route Sequence

The dual-band flight radio I am currently designing around one LR2021 and a CM5. It has separate 915 MHz and 2.4 GHz PA/LNA/filter chains, switched antenna diversity, forward/reflected-power sensing, twelve power-monitor channels, and hardware that can shut the RF side down without waiting on Linux.

Still in design. The architecture, power budget, fault tree, and routing state machine are defined, but the RF numbers stay as targets until Rev 1 is built and measured.

Hardware & test evidence

Photos, measurements, and validation

Dual-band system architecture

Architecture

Dual-band system architecture

Current LR2021/CM5 block diagram with both RF bands, switching, detector paths, monitoring, and protection.

Electrical power budget

Design artifact

Electrical power budget

Current design budget: about 17.77 W on the 5 V domains and about 23.23 W estimated at the vehicle bus.

Fault-tree coverage

Design artifact

Fault-tree coverage

Twenty explicit fault cases covering PA/LNA thermal faults, RF power, mismatch, routing states, watchdogs, and bad measurement data.

Test history

Bring-up, validation, and revisions

Rev 1 flight telemetry

Designed

Current LR2021/CM5 flight-radio architecture. Schematic/layout work and all hardware validation are still in progress.

Design deep dives

A closer look

Layers
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Stackup
Flight PCB stackup is being finalized alongside the current board layout.
Tools
Altium · VNA · Spectrum Analyzer · Oscilloscope