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RF

Dual-Band RF Path

The 915 MHz and 2.4 GHz TX/RX chains, switching sequence, diversity, filtering, and the layout rules I am designing around.

915 / 2.4 GHz

Dual-Band RF Path

The LR2021 can handle both bands, but I still split the external RF front end into separate 915 MHz and 2.4 GHz gain/filter/routing chains. Only one band and one direction are allowed to be active at a time.

Functional TX Chain

Stage915 MHz path2.4 GHz pathDesign intent
RadioLR2021 LF outputLR2021 HF outputGenerate the commanded LoRa waveform
GainExternal PAExternal PARaise radio output toward the approximately 1 W system target
Harmonic filteringBand-specific LPFBand-specific LPFReduce PA-generated harmonics before the antenna network
RF sensingDirectional couplerDirectional couplerSample forward/reflected traveling waves
T/R + diversityRF switch networkRF switch networkSelect direction and antenna path
Radiation915 MHz antenna2.4 GHz antennaSend the selected band to the ground station

The ~1 W number is a system target, not 'the PA datasheet says 1 W so we're done.' Final LR2021 drive, PA compression, filter loss, coupler loss, switch loss, trace loss, and connector loss must be measured together before the antenna-port power is considered verified.

Functional RX Chain

StageFunction
Antenna/diversity selectionChoose the desired physical antenna path
T/R switchDisconnect the TX chain and route the antenna toward the receiver
LNAImprove weak-signal level before subsequent loss
Band-pass filterReject out-of-band interference before the LR2021 input
LR2021Demodulate the selected 915 MHz or 2.4 GHz signal

A big LNA gain number by itself does not tell me much. I still have to care about NF, filter/switch loss, blocker handling, compression, and how much garbage the CM5/power converters spray into the receive side.

Why Half-Duplex Switching

Switching Invariant

I am treating the RF switches like a state machine, not a bag of GPIOs that software can flip in any order.

StepRequired action
1Disable the active PA and LNA
2Allow RF output to decay
3Change T/R and/or antenna-selection switches
4Wait for switch settling
5Enable only the amplifier needed by the new state
6Begin transmit or receive operation

The whole point is to make it hard to hot-switch a live PA or accidentally dump RF into a bad/unknown path.

Diversity

The antenna switch network is intended to give the CM5 a second path when the selected antenna is poorly matched or the link quality degrades. Diversity only helps if I can tell 'bad antenna/path' from 'the PA or radio is the thing that's broken'; this is one reason forward/reflected RF telemetry is part of the architecture.

PCB Requirements

  • Controlled-impedance routing from the LR2021 through switches, filters, couplers, and connectors
  • Continuous RF return paths with no accidental plane gaps beneath critical transmission lines
  • Via fencing and compact ground-return geometry around RF launches and switching nodes
  • Physical separation between sensitive RX regions and CM5/Ethernet/switching-power noise sources
  • Short, low-inductance decoupling around PAs, LNAs, switches, and the LR2021
  • Thermal copper and via structures sized around PA dissipation rather than RF routing alone
  • Layout access that still permits VNA, spectrum-analyzer, and conducted-power validation

Open RF Items

  • Final PA/LNA/filter selections for both bands
  • Measured PA gain/compression versus LR2021 drive setting
  • Final T/R and diversity switch insertion loss, isolation, and power handling
  • Antenna-port conducted-power target after all downstream losses
  • Receiver cascaded noise figure and blocker tolerance
  • Final controlled-impedance geometry from the production stackup