Under construction

Darcy Umbilical

Protected vehicle-side interface for ground power, Ethernet, ESTOP, and hardware safing

Design Responsible Engineer

AvionicsEmbedded SystemsTest / HITL

Schematic

Exported PDF/SVG sheets.

Layout

Copper layer inspector.

3D Model

STEP board preview.

Notes

Design wiki and bring-up notes.

Case Study

Engineering Summary

Power + Ethernet

Ground Interfaces

ESTOP + RBF

Safing Signals

TVS / ESD

Protection

4

Copper Layers

A compact four-layer vehicle-side umbilical PCB connecting launch and ground-support equipment to the Darcy avionics system. The board carries power, Ethernet, ESTOP, and RBF/safing signals across a mechanically constrained connector boundary while incorporating transient protection and keyed interfaces to reduce wiring and operator errors.

Design Focus

  • Keep every vehicle-to-ground signal easy to trace and audit
  • Protect externally handled interfaces against ESD and transient events
  • Preserve Ethernet impedance and reference continuity through the connector boundary
  • Separate power and high-energy paths from communication and safing signals
  • Use connector keying, polarity, and labeling to reduce integration mistakes

This case study is under construction; public validation notes are focused on the vehicle-side interface and safing behavior.

Layers
4
Stackup
Four copper-layer vehicle-side umbilical PCB exported from Altium Gerbers
Tools
Altium, Bench Supply, Oscilloscope
Key Parts
Vehicle-side umbilical connector interface, Power and high-voltage connector protection, Ethernet and ESTOP connector path, TVS / ESD protection devices, RBF and safing signal routing